Lithium Tuggers
Lithium tuggers tow carts on a swappable lithium iron phosphate pack, so one machine covers back to back shifts in hospitals, plants and warehouses. Models tow 1,500 to 25,000 lb on casters, quoted in writing.
- Tows 1,500 to 25,000 lb
- On a flat floor
- 4 models
- Compared below
- Freight to your ZIP
- On your quote before you order
- Written quote
- Machine, options, freight and build time
Models
No model matches all of these. Clear a filter, or tell us the job and we will find the machine.
| Compare | Model | Towing capacity | Top speed | Run time per charge | Overall width | Battery | Availability | Get it |
|---|---|---|---|---|---|---|---|---|
Pony Express 1061 Lithium Electric Tugger
EK Tech
|
1,500 lb | 3 mph | Ask us | 22 in | Lithium | In stock | Quote Pony Express 1061 Lithium Electric Tugger | |
|
Pony Express 1061-HD Lithium Electric Tugger
EK Tech
|
2,000 lb | 3 mph | Ask us | 22 in | Lithium | In stock | Quote Pony Express 1061-HD Lithium Electric Tugger | |
Pony Express 1065 Lithium Electric Tugger
EK Tech
|
5,000 lb | 3 mph | Ask us | 24 in | Lithium | In stock | Quote Pony Express 1065 Lithium Electric Tugger | |
Pony Express AC Tugger 25K+ Lithium
EK Tech
|
25,000 lb | Ask us | Ask us | 30 in | Lithium | Expected Q1 2027 | Quote Pony Express AC Tugger 25K+ Lithium |
Buying guide
Choose a lithium tugger when the machine has to work more than one shift. The pack lifts off and a charged spare goes on, so the tugger never waits on a charger.
Towing capacity
The 1061 Lithium tows 1,500 lb and the 1061-HD Lithium 2,000 lb on a flat floor. The 1065 Lithium tows 5,000 lb on casters and up to 20,000 lb on rails. The AC Tugger 25K+ Lithium tows 25,000 lb on casters and 100,000 lb on rails.
Size the tugger against the full train, every cart plus its heaviest load. A ramp lowers what any tugger can pull, so give us the slope too.
Packs and charging
The 1061 Lithium, 1061-HD Lithium and 1065 Lithium run on a 24 V, 40 Ah lithium iron phosphate pack. A pack recharges in less than 3 hours on the 1061 models. The AC Tugger 25K+ Lithium runs a 48 V, 120 Ah pack with a fast swap connector and recharges in about 90 minutes.
For continuous work plan at least two packs per tugger and one charging station. The battery monitor warns with light and sound before a pack needs a charge, and a Bluetooth app shows the state of charge on a phone.
Lithium or AGM
An AGM tugger with an onboard charger is the simpler choice for one shift with overnight charging. It plugs into any 120 or 240 VAC outlet. Lithium pays off when the same machine runs two or three shifts.
What to send for a quote
- The weight of the heaviest loaded cart and how many carts you tow at once
- Your shift pattern and how many hours the tugger runs per day
- The steepest ramp on the route and the floor surface
- Door widths, the elevator car size and your delivery ZIP code
We send a written quote with the tugger, the packs and charging station you need, the hitch, freight and build time.
Questions
How many battery packs do we need?
One pack runs the tugger while a second charges. For two or three shifts, plan two packs per tugger and one charging station, and tell us your shift pattern so we can confirm.
How fast does a lithium tugger go?
Up to 3 mph, about walking pace. The 1061 Lithium, 1065 Lithium and AC Tugger 25K+ Lithium have a low range of 0 to 1.5 mph for crowded halls.
Are lithium packs harder to ship or store?
The lithium iron phosphate packs carry UN38.3 transport certification. Store and charge them as the manual says, within the charging temperature range.
Which tuggers come with a lithium pack?
The 1061 Lithium tows 1,500 lb, the 1061-HD Lithium 2,000 lb, the 1065 Lithium 5,000 lb and the AC Tugger 25K+ Lithium 25,000 lb on casters. Each runs a lithium iron phosphate pack that lifts off so a charged spare goes on in its place.
How do I get a price?
Call us or send the form. Tell us what you move, the route and your ZIP. We send a written quote with the machine, freight and build time.
How does it arrive?
Most machines go by freight truck from the factory. Parts and smaller items can go by FedEx or UPS. Freight to your ZIP is on your quote before you order. Rush and overnight shipping cost extra. We sell and ship to US addresses only.
What warranty comes with it?
EK Tech covers Pony Express tuggers for 2 years on the frame and drive and 1 year on other parts. For DJ Products and Autoquip equipment, ask us.
Get a written quote
Get a written quote
Tell us what you need. We call you back with a written quote.