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Pony Express AC Tugger 25K+

SKU AC Tugger 25K+

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Expected Q1 2027

  • Recharges in about 90 minutes
  • Jog button for one person hitching
  • Bluetooth battery app for fleet management

Overview

Key Features

  • 48V AC Vector Power transaxle, 1.7 kW, holds its torque across the whole speed range
  • Recharges in about 90 minutes, less than half the 4 hour recharge of the DC models
  • Choice of 100 Ah AGM or 120 Ah lithium iron phosphate pack at order time
  • Battery monitor gives audible and visual low battery alerts plus a Bluetooth app for fleet management
  • Jog button inches the tugger into the hitch so one operator can couple a heavy cart
  • 12 by 3 inch molded rubber drive wheels on solid cast iron rims
  • Regenerative braking and an automatic holding brake for incline safety
  • Welded powder coated steel frame built in the USA with a 2 year frame and motor warranty

Power and Performance

The Pony Express AC Electric Powered Tugger is built for demanding industrial environments, offering a high-torque 48V AC motor and dual speed settings to handle both tight maneuvering and long-distance hauling.

Safety and Control

Operators benefit from regenerative braking, an automatic holding brake, emergency stop, and jog button for safe hitching. The ergonomic handle ensures smooth speed control in forward and reverse.

Battery Options

Choose between deep-cycle AGM or Lithium Iron Phosphate batteries, both paired with an advanced monitoring system that alerts users before downtime. Bluetooth® capability allows real-time battery and fleet management via smartphone.

Built for Industrial Use

Designed and manufactured in the USA, this heavy-duty tugger features a welded steel frame and durable powder-coated finish for long-lasting service in warehouses, factories, and other high-use settings.

Versatile Towing

With a wide range of hitch options, the Pony Express AC Tugger is capable of moving different carts across industries, improving efficiency while reducing worker fatigue and injuries.

Warranty

The Pony Express AC Electric Powered Tugger comes with a 2-year warranty on the frame and motor, ensuring durability and reliability in heavy-use environments.

Other specifications

Weight Capacity Rails 100,000 lbs.
Battery Management System Visual and audible indicator when battery pack should be recharged. Bluetooth® capability and app to monitor battery status on smart phones.
Drive Wheels 12” x 3” molded rubber on solid cast iron industrial rims
Drive System 1.7 kW transaxle powered by AC Vector Power technology
Handle Ergonomic handle design with thumb wheel controls
Recharging Time Approximately 90 minutes
Parking Brake Electromagnetic
Chassis Welded steel with powder coated finish
Tires type Puncture proof, non-marking
Operating Temperature 0° C to +40° C
Charging Temperature -23° C to +60° C
Noise Level < 65 dBA
Ingress Protection IP 42, Controller IP 54
Shipping Dimensions (L x W x H) 72" x 48" x 65"
Shipping Weight 1800 lbs

Specifications

Specifications of Pony Express AC Tugger 25K+
Towing capacity 25,000 lb
Top speed 3 mph
Run time per charge 8 hours
Battery 48 VDC, 100 Ah AGM or 48 VDC, 120 Ah lithium iron phosphate
Charger External, 85-270 VAC, single-phase, 50/60 Hz. Nominal input current: 6A/2.9A, 120/240 VAC. UL, cUL & CSA
Overall length 52 in
Overall width 30 in

Documents

Questions

How fast does the Pony Express Electric Powered AC Tugger 25K+ go?

At full speed, you can reach up to 3 mph. Its speed is set to match normal walking speeds, ensuring safety and easy maneuvering inside. It's meant to move the items more safely and more conveniently for users.

How long do the Pony Express Electric Powered AC Tugger 25K+ batteries last per charge?

The Pony Express AC Tugger 25K+ is designed with efficient battery usage in mind, and it offers a substantial run time. On a full charge, the battery can last for up to 8 hours of operation time. This ensures a reliable, uninterrupted working experience for the users.

How much weight can the Pony Express Electric Powered AC Tugger 25K+ carry?

The weight capacity casters of the Pony Express AC Tugger 25K+ is 25,000 lb. The weight capacity of rails can carry up to 100,000 lb.

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